CASE STUDIES

Case Studies

Together with clients of every industry, size and challenge, we have turned AI into results on the shop floor. Client names are withheld under confidentiality agreements.

Automotive parts

Major automotive parts maker A

Predictive maintenance halves unplanned press downtime

Challenge: 14 hours of unplanned downtime per month
Solution: Vibration sensors × anomaly-detection AI
Area: Predictive maintenance

−52%Unplanned downtime

¥180MAnnual impact

Chemicals

Diversified chemical company B

Knowledge AI puts veteran judgement in every operator's hands

Challenge: Generational turnover among operators
Solution: 20 years of operating logs searchable with generative AI
Area: Knowledge AI

−65%Research time

1/3New-hire ramp-up

Food & beverage

Food manufacturer C

Vision inspection frees inspectors for higher-value work

Challenge: Missed print defects and foreign matter
Solution: 100% inspection with edge AI cameras
Area: Vision inspection

99.2%Defect detection

−70%Inspection effort

Electronic components

Electronic components maker D

Automated planning cuts scheduling from 8 hours to 15 minutes

Challenge: High-mix, low-volume planning tied to individuals
Solution: Automatic planning with mathematical optimisation
Area: Production planning

15 minPlanning time

+12ptOn-time delivery

Steel

Steel maker E

Furnace optimisation sharply reduces energy use

Challenge: Rising fuel costs and CO₂ targets
Solution: AI-optimised combustion conditions
Area: Green transformation

−18%Fuel use

−24ktCO₂ per year

Power plant

Power utility F

A plant-wide digital twin enables remote monitoring

Challenge: Too few staff for inspection rounds
Solution: 3D digital twin with remote monitoring
Area: Digital twin

−40%Inspection rounds

24/7Remote monitoring

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